High-End / Medical / Aerospace

Cross-Linked Polyethylene (XLPE) Foam

Fine cell structure, exceptional cut quality, chemical resistance, and moisture impermeability - XLPE is the premium closed-cell foam for medical, aerospace, cleanroom, and high-specification industrial packaging where standard PE won't meet the requirement.

Cell Structure Fine Closed-Cell
Cut Quality Exceptional
Applications Medical, Aerospace
Cell Structure
Cross-linked closed-cell - much finer cells than standard PE foam
Cut Quality
Best of all foam types - extremely clean edges, no tearing or fraying
Chemical Resistance
High - resists acids, bases, oils, solvents, and cleanroom chemicals
Moisture Resistance
Excellent - truly impermeable, will not absorb water or harbor bacteria
Temperature Range
-65Β°F to 200Β°F - widest operating range of any foam grade we carry
Surface Finish
Smooth and consistent - suitable for direct contact with precision surfaces
Density Range
2.0–6.0 lb/ftΒ³
Cleanroom Compatible
Yes - low particle generation, suitable for controlled environments
Density Firmness Best For
2.0 lb/ftΒ³ Medium Light instruments, cleanroom trays
4.0 lb/ftΒ³ Firm Most medical and aerospace applications
6.0 lb/ftΒ³ Very Firm High-precision retention, heavy components

Medical Devices & Instruments

Sterile and non-sterile packaging where chemical resistance and cleanliness are required.

Aerospace Components

Precision parts requiring tight tolerances and resistance to aerospace fluids.

Cleanroom Packaging

Semiconductor, optics, and pharmaceutical components in controlled environments.

Defense & Mil-Spec

MIL-spec packaging calling for chemical-resistant foam with precise cut tolerances.

Marine & Outdoor Equipment

XLPE's moisture impermeability makes it ideal for equipment exposed to water.

High-Precision Optics

Lens, mirror, and optical assembly packaging requiring zero particulate contamination.

How APG Works With Cross-Linked Polyethylene (XLPE) Foam

XLPE is specified when standard PE doesn't meet chemical resistance, cleanliness, or cut tolerance requirements. The premium cost is justified in medical, aerospace, and cleanroom applications where the foam quality directly affects product integrity and compliance.

Need This Foam Cut to Your Spec?

CNC-cut in-house. Short runs, prototypes, and production volumes - all welcome.