CNC-Cut In-House - Wylie, TX
Foam Types We Work With
Every foam insert we make is CNC-cut in-house to your exact product dimensions. We stock all major industrial foam grades - PE, EVA, EPS, PU, XLPE, and ESD - and fabricate custom inserts, trays, and multi-layer assemblies for any application.
Get a Foam QuoteFoam Materials We Stock & Fabricate
Cross-Linked Polyethylene (XLPE) Foam
Learn More → LightweightEPS Foam (Expanded Polystyrene)
Learn More → Anti-StaticESD Foam (Anti-Static & Conductive)
Learn More → Premium FinishEVA Foam
Learn More → Best All-AroundPolyethylene (PE) Foam
Learn More → FlexiblePolyurethane (PU) Foam
Learn More →In-House Fabrication
What We Do With Foam
Every process performed in-house on our CNC equipment. No outsourcing to a foam vendor - one call, one invoice, one lead time.
Request a Foam Insert QuoteCNC Routing & Cutting
Precision pockets, channels, and profiles cut to ±1/16" tolerance. Any shape.
Multi-Layer Assemblies
Top/bottom retention, tray systems, and stackable kits combining multiple foam grades.
Foam Laminating
Bonding multiple densities together or foam-to-substrate for composite assemblies.
Compression-Fit Pocket Design
Lip geometry and retention force tuned so product stays secure without adhesives.
Large-Format Foam Cutting
Oversized inserts for industrial equipment, trade show cases, and event packaging.
Foam Blocking & Bracing
Structural foam support inside heavy-duty boxes to prevent component shift.
Drop-Test Driven Design
Pocket geometry based on real cushion curve impact data - not rules of thumb.
Integrated Box + Foam Systems
Box and foam designed together as one system - dimensions coordinated from day one.
What Custom Foam Packaging Actually Does
Product Immobilization
Stops movement during transit - the leading cause of shipping damage on non-fragile products.
Shock & Vibration Absorption
Protects fragile internals from drop impacts, road vibration, and rough freight handling.
Surface & Finish Protection
Prevents scratches, scuffs, and cosmetic damage on polished, painted, or anodized surfaces.
ESD Control
Shields electronics from static discharge that causes invisible damage never detected until failure.
Orientation Control
Forces correct product placement during pack-out - prevents assembly errors and mispacks.
Reusable Retention
Holds up across multiple shipping cycles for touring equipment, returns, and depot-to-depot logistics.
Kitting & Organization
Multi-pocket layouts for parts, tools, and accessories - organized and accounted for every shipment.
Need Custom Foam Inserts?
All foam is CNC-cut in-house. Short runs, prototypes, and production volumes - all welcome.