CNC Cutting - Corrugated & Foam
We cut corrugated board and foam with CNC routers - no steel rule dies, no tooling fees, no minimum order tied to die amortization. Any shape. Any size. Any run.
What It Is
CNC (Computer Numerical Control) routing replaces the steel rule die press for custom cutting. Instead of fabricating an expensive metal die for each shape, we load a digital cut file and the router executes it precisely on corrugated board or foam. The result: no tooling cost, instant design changes, and short runs that are just as economical as long runs.
- Cuts corrugated from single wall through triplewall cleanly without flute compression
- Cuts all foam types - PE, EVA, EPS, ESD - in any shape, depth, or pocket profile
- Digital files mean any dimension change takes minutes, not a new die order
- Complex curves, interior cutouts, and irregular shapes cost the same as rectangles
- Multiple part numbers nested on one sheet for efficient short-run production
When You Need It
Prototype Packaging
Test a new box or foam insert design without committing to a steel die.
Short-Run Production
Runs of 10–500 units where die cost would make traditional methods impractical.
Custom Foam Pockets
Precision cavities cut to exact product dimensions for secure product nesting.
Irregular Box Shapes
Die-cut lids, display windows, handle cutouts, and non-rectangular blanks.
Oversize Corrugated
Large-format cuts that no die press in the industry can accommodate.
Frequent Design Changes
Products that evolve often - update the file, recut, no tooling waste.
CNC vs. Steel Rule Dies
- No die to fabricate - start cutting immediately after file approval
- Zero tooling cost on every job regardless of shape complexity
- Design changes are free - update the file and rerun
- Short runs of 10 units cost the same per-piece as 10,000
- Consistent tolerance every run - no die wear over time
- Cuts through triplewall and thick foam that dies cannot handle cleanly
Ready to Put This to Work?
Built in Wylie, TX - quoted fast, delivered faster.