Custom Foam Insert Fabrication
CNC-cut foam inserts in PE, EVA, EPS, and ESD grades - precision pockets, custom profiles, and multi-layer assemblies designed to hold your product exactly as it needs to be held.
What It Is
Foam inserts protect products that a corrugated box alone cannot. We fabricate custom foam inserts from sheet stock using CNC routing - cutting pockets, cavities, and profiles to your exact product dimensions. Every foam type we carry serves a different purpose: PE cushions impacts, EVA provides firm support, EPS absorbs shock for fragile items, and ESD-safe foam protects electronics from static discharge.
- CNC-cut pockets hold product at exact tolerances - no sloppy fits
- PE foam for cushioning and vibration absorption in transit
- EVA foam for firm, form-fitting support of shaped components
- EPS foam for lightweight, high-impact absorption on fragile goods
- ESD / conductive foam for electronics and static-sensitive components
- Multi-layer assemblies with different foam grades for complex products
When You Need It
Electronics Packaging
ESD-safe pockets for PCBs, sensors, and sensitive assemblies.
Medical Devices
Precision foam cradles for instruments, implants, and diagnostic equipment.
Industrial Components
Heavy foam blocks for machined parts, castings, and tooling.
Consumer Products
Branded presentation foam for retail packaging and gift boxes.
Aerospace & Defense
Tight-tolerance inserts for components requiring controlled movement.
Trade Show Displays
Foam-lined cases and carry boxes for equipment and display hardware.
Our Foam Fabrication Advantage
- CNC routing delivers consistent pocket dimensions every run
- All four major foam grades stocked and cut in-house
- Foam and box designed together - perfect fit guaranteed
- No outsourcing to a foam vendor - one call, one invoice
- ESD grades tested and certified for electronics applications
- Short-run foam orders accepted - no bulk minimum requirements
Ready to Put This to Work?
Built in Wylie, TX - quoted fast, delivered faster.