Die-Cut Boxes
Any shape. Any cutout. No steel die required. Our CNC router cuts custom die-cut boxes directly from corrugated sheet - handles, windows, custom folding structures, all with zero tooling cost.
When to Use It
Common industries and use cases where this box type performs best.
Retail Display Packaging
Custom shapes with print-ready surfaces make product jump off the shelf.
Product Presentation
Branded boxes with die-cut handles, windows, and branded fold lines.
Parts & Components
Odd-shaped cutouts to locate and protect components during shipping.
Events & Trade Shows
Custom display structures, easel-back cards, and promotional packaging.
Board Grades
ECT (Edge Crush Test) measures stacking strength. Mullen measures burst resistance. Use ECT for palletized loads; Mullen for rough handling.
| Grade | Mullen Burst | Description | Best For | |
|---|---|---|---|---|
| 32 ECT | 200 lbs | Lightweight, printable. E-flute preferred. | Retail, cosmetics, light goods | |
| 44 ECT | 200 lbs | Standard single wall. | General product packaging | Most Common |
| 51 ECT | 275 lbs | Heavier single wall for structural pieces. | Display structures, heavy items |
Flute Options
Flute profile determines thickness, stacking strength, and print quality. We stock all common flutes and produce custom combinations in-house.
E-Flute
Very thin (1.6mm). Premium print surface, tight fold radius - ideal for retail die-cut packaging.
B-Flute
Medium-thin with good surface quality and crush resistance. Versatile for most die-cut work.
C-Flute
Standard corrugated. Used when structural strength matters more than print quality.
Max Sizes We Produce
All sizes produced in-house on our own equipment - no outsourcing, no lead-time surprises.
CNC vs. Steel Rule Dies
For short runs and custom sizes, the difference is significant. Here's why our CNC-first approach wins.
✓ CNC Cutting (APG)
- Zero tooling cost - the cut path is a file, not a $400 steel die
- Change any dimension or cutout shape between runs at no charge
- Run 10 units or 10,000 - cost per box stays predictable
- Complex curves and irregular shapes are just as easy as straight cuts
- Prototype a new structure in hours, not days
✗ Steel Rule Dies
- Traditional die-cut requires a custom steel rule die per layout
- Dies cost $200–$800 depending on complexity
- Any design change requires a new die - sunk cost
- Die press setup adds a day of production per job
- Minimum quantities needed to justify die investment
Ready to Order?
From prototype to production - built in-house in Wylie, TX.